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Reverse Engineering

Reverse Engineering

Reverse engineering (RE) is a method to recreate your product or design to sustain future development, to extend product life or remanufacture to satisfy customer demand.

It generally involves importing Gerber data into a CAD system and then rebuilding the file – saving time and money.

Why is reverse engineering needed?

In many cases, machinery or products can be discontinued, or the owner of the CAD files may have lost them. Sometimes manufacturing data files have been lost, and in other cases CAD files are in an old legacy system – unable to be accessed.

In many cases, there is a business case for reverse engineering a product’s PCB design files for re-manufacture.

Reverse engineering that’s simple and efficient

In many cases with the advances in technology, the design can be simplified and made more efficient – for example by reducing the number of chips used.

In these cases the circuit boards can be made even better – extending product life and improving efficiency.

Problems

  • Lost tooling
  • No CAD Files
  • No manufacturing data
  • Non supported CAD files
  • Obsolete Parts
  • Poor quality data

Solution

  • 2D to 3D conversion
  • 3D scanning
  • Generate up to date BOM
  • Migrate CAD files
  • Re-Generate CAD data
  • Replace obsolete parts/circuits
  • Scan old drawings

Benefits

  • Increased customer satisfaction
  • Increased product lifecycle
  • Increased product revenue
  • Lower change costs
  • Reduced manufacturing costs
  • Reduced overheads

What Our Customers Say

  • Quantum CAD designed the PCBs for our diabetes insulin patch pump and its wireless touchscreen user interface. This was the first time we’ve outsourced PCB design and Quantum CAD worked closely with us and our contract equipment manufacturer (CEM) to enable us to bring quickly to market the world’s smallest diabetes pump. Both PCBs are high density, in that they have high component counts on small form factor boards. Of particular note, the designs include 0.4mm pitch ball grid array (BGA) packaged devices and package-on-package (POP) technology. Quantum CAD’s engineers took these technologies in their stride, whilst maintaining great superb awareness. The result: the highest-yield, lowest-cost PCBs. Quantum CAD also took full responsibility of PCB (component) library development and ensured the correct revisions of files were available between all parties; using the web-based CXInsight PLM platform. Accordingly, design reviews were managed – and technical queries resolved – promptly and efficiently. We found Quantum CAD to be extremely enthusiastic, capable and knowledgeable, and they were perfect partner on such an important project.
    Project Leader, Cellnovo
  • We have been using Quantum CAD’s services as an extension of our own CR-5000 PCB Design facility and have found them to have a very professional approach to all aspects of PCB design and are keen to form a sound working/business relationship to enable both parties to benefit. This helps to reduce the liaison time when undertaking design tasks. They are always our first port of call whenever we have a design overload within our PCB Design department.
    Senior PCB Designer, Renishaw PLC
  • Communicating with Quantum CAD was straightforward; the changes were implemented quickly with no hassles. The finished board was better than we expected… Once we gave the approval to start the PCB layout, the job was completed to our satisfaction and within our time frame.
    Senior Development Engineer, CEM Systems
  • Quantum CAD completed the project in a professional manner and interacted with both pcbportal and our clients effectively. Despite incomplete information, Quantum CAD delivered upgraded Gerber files to project completion date. Our customer was happy and we have pencilled in future projects for Quantum CAD to work on.
    Quality Manager, pcbportal.com
  • It has always been necessary for Panasonic to have support of the highest quality and we recognise Quantum CAD as a reliable, diligent and professional company that have always been prepared to extend themselves around tight timescales.
    Principal PCB Designer C.I.D, Panasonic Mobile Communications
  • We have used Quantum CAD for many years now and they have consistently provided us with an excellent PCB design service. They have always demonstrated a high level of skill, experience and flexibility, while constantly meeting the tight schedules we often require.
    Principle Engineer, E2V

Case Study

 

Value Engineering – Scientific Equipment

Project: Our clients marketing team identified a new requirement based on an existing product. However, the product was from an old range of equipment and the design data was archived on an obsolete CAD system. Gerber files, PDF of the schematic and a BOM were the only files available.  The client did not have the internal resource or capacity to achieve time scales required.

Find out more

 

Value Engineering – Power Unit

Project: Our client had an automotive control unit where the major COTS part had become obsolete. A new unit with the part replaced to satisfy service and warranty responsibilities was urgently required. However the original design files had been lost and only Gerber, PDF of the schematic and BOM files were available.

Find out more